Zhengzhou Yishang Machinery Equipment Co., Ltd.
Zhengzhou Yishang Machinery Equipment Co., Ltd.
Automatic tower dry mortar production line
The global construction industry continues to demand high-performance tile adhesives and grouts that ensure secure, long-lasting tile installations. Whether for residential bathrooms, commercial flooring, or large-scale infrastructure projects, the quality of tile adhesive and grout directly impacts construction durability and safety.
Zhengzhou Yishang Machinery introduces its Durable Tile Adhesive & Grout Production Line — a complete dry powder mortar mixing machine equipment system specifically engineered for manufacturing premium tile adhesives, grouts, and related construction materials. This fully automated production line integrates intelligent batching, high-efficiency mixing, automatic packaging, and dust collection into a seamless manufacturing solution.
With capacities ranging from 5 to 50 tons per hour, our tile adhesive & grout production line enables manufacturers to produce consistent, high-quality products that meet international standards. The equipment is built for durability with wear-resistant components designed for 24/7 industrial operation, making it the ideal choice for construction material suppliers worldwide.
Tile adhesives and grouts require specific formulation characteristics — precise ratios of cement, graded sand, redispersible polymer powder (RDP), cellulose ether (HPMC), and other additives. Our production line is specifically configured to meet these demanding requirements:
| Product Type | Key Requirements | Yishang Solution |
|---|---|---|
| C1 Standard Tile Adhesive | Bond strength ≥0.5 N/mm² | Precision cement and RDP dosing |
| C2 Flexible Tile Adhesive | High deformability, freeze-thaw resistance | Advanced additive micro-dosing (±0.5%) |
| Large-Format Tile Adhesive | Anti-slip, extended open time | Specialized cellulose ether feeding system |
| Sanded Grout | Uniform color, crack resistance | Pigment and filler dispersion system |
| Unsanded Grout | Smooth finish, fine texture | High-shear mixing for ultra-fine powders |
| Epoxy Grout (optional) | Chemical resistance, stain resistance | Specialized mixing and handling equipment |
Our tile adhesive & grout production line integrates a fully automated process from raw material to finished product:
Step 1: Raw Material Storage
Cement silos with moisture-proof design
Sand storage bins with drying system
Additive hoppers for RDP, HPMC, pigments
Glass bead & filler storage (for grout)
Step 2: Automatic Batching
PLC-controlled weighing system with ±1% accuracy for aggregates
Micro-dosing for additives with ±0.5% accuracy
Recipe storage for multiple formulations
Step 3: High-Efficiency Mixing
Dual-shaft paddle mixer for rapid, uniform blending
90-120 second mixing cycle
No dead corners, complete material circulation
Step 4: Automatic Packaging
Valve bag packer with ±0.2kg accuracy
10-50kg/bag adjustable
Automatic bag sewing and date printing
Step 5: Dust Collection
Pulse jet dust collectors at all dust points
Clean working environment meeting international standards
The core of our tile adhesive & grout production line is the dual-shaft paddle mixer, featuring:
No dead corners – Special paddle design ensures all material circulates and mixes completely
High mixing homogeneity – Up to 99.9% uniformity, critical for consistent adhesive performance
Efficient cycle time – 90-120 seconds per batch
Wear-resistant construction – Durable alloy paddles for extended service life with abrasive materials
Pneumatic discharge – Clean, complete discharge with minimal residual waste
Easy cleaning – Quick-access design for product changeovers between adhesive and grout
Specialized additives are critical for tile adhesive and grout performance. Our line includes:
Micro-feeding systems with high-precision load cells
Clog-prevention screw design for smooth flow of fine powders
Separate additive scale for accurate measurement of RDP, HPMC, starch ether, and pigments
Automatic compensation for material density variations
The centralized PLC + HMI touchscreen system offers:
One-button start/stop – Entire process runs automatically
Multi-recipe storage – Quick changeover between tile adhesive and grout formulations
Real-time production monitoring – Live data display for batching, mixing, packaging
Automatic fault diagnostics – Instant alerts with troubleshooting guidance
Production data logging – Complete records for quality control
Remote access capability – Optional for smart factory integration
Our equipment is specifically designed for the demanding environment of construction material production:
Heavy-duty steel structure – Supports 24/7 continuous operation
Wear-resistant liners – Extended service life with abrasive materials
Anti-corrosion coating – Protection against moisture and chemical exposure
Sealed bearings – Protection from dust ingress
Modular design – Easy maintenance and component replacement
| Model | Capacity (t/h) | Mixer Type | Mixer Volume (L) | Mixer Power (kW) | Total Power (kW) | Workshop Height |
|---|---|---|---|---|---|---|
| YS-TG-10 | 8-12 | Ribbon / Paddle | 2000 | 18.5-22 | 80-95 | 8-10m |
| YS-TG-15 | 12-18 | Dual-shaft paddle | 3000 | 22-30 | 95-115 | 10-14m |
| YS-TG-20 | 15-25 | Dual-shaft paddle | 4000 | 30-37 | 115-140 | 10-14m |
| YS-TG-30 | 25-35 | Heavy-duty dual-shaft | 6000 | 37-45 | 140-170 | 15-20m |
| YS-TG-50 | 40-55 | Heavy-duty dual-shaft | 8000 | 55-75 | 180-220 | 15-20m |
Maximum grain size: 4.75mm
Mixing uniformity: ≥99%
Weighing accuracy: ±1% (aggregates), ±0.5% (additives)
Packaging accuracy: ±0.2kg
Workers required: 2-4 persons per shift
Production cycle: 90-120 seconds per batch
| Component | Description |
|---|---|
| Raw material silos | 3-6 units for cement, sand, additives; level sensors included |
| Sand dryer (optional) | For moisture control of raw sand |
| Bucket elevator | Plate chain type, dust-free material lifting |
| Screw conveyor | Double-pitch design for smooth material flow |
| Weighing system | Independent scales for aggregates, cement, and additives |
| Dual-shaft paddle mixer | Core mixing unit; no dead corners; 99.9% homogeneity |
| Finished product silo | Temporary storage before packaging |
| Automatic valve bag packer | 10-50kg/bag adjustable; ±0.2kg accuracy |
| Bag sewing station | Automatic or manual options |
| Pulse dust collector | Environmental protection throughout the line |
| PLC control panel | Siemens or equivalent; HMI touchscreen |
| Air compressor | For pneumatic valves and cleaning |
| Product Category | Specific Products | Typical Applications |
|---|---|---|
| Tile Adhesives | C1 standard, C2 flexible, large-format tile, mosaic, white, rapid-setting | Floor/wall tile installation, natural stone, porcelain |
| Cementitious Grouts | Sanded grout, unsanded grout, wide-joint grout | Tile joint filling (interior/exterior) |
| Epoxy Grouts (optional) | Chemical-resistant, stain-resistant | Commercial kitchens, swimming pools, labs |
| Wall Putty | Interior, exterior, skim coat | Wall finishing before painting |
| Plaster Mortars | Gypsum plaster, cement plaster | Wall and ceiling finishing |
| Masonry Mortars | Masonry mortar, plastering mortar | Brick/block construction |
| Self-Leveling Compound | Floor leveling compound | Floor preparation before tile/paving |
| Waterproofing Mortar | Flexible waterproof coating | Wet areas: bathrooms, balconies |
| Material | Function in Tile Adhesive | Function in Grout |
|---|---|---|
| Portland Cement | Binder, provides strength | Binder |
| White Cement | For white adhesive/grout | Color base for light grouts |
| Dried Sand (0.4-0.6mm) | Aggregate for adhesive | Aggregate for sanded grout |
| Dried Sand (0.1-0.3mm) | Fine filler | Base for unsanded grout |
| Calcium Carbonate | Filler | Filler |
| RDP (Redispersible Polymer Powder) | Flexibility & adhesion | Improves grout bonding |
| HPMC (Cellulose Ether) | Water retention, open time | Workability, water retention |
| Starch Ether | Workability improvement | Workability |
| Pigments (Iron oxide) | – | Color (brown, red, yellow, black, green) |
| Water Repellent | – | Water resistance for exterior grout |
| Accelerator/Retarder | Setting time control | Setting time control |
| Feature | Benefit |
|---|---|
| High capacity (5-50 t/h) | Meet mass production demands for construction projects |
| Precision weighing (±0.5%) | Consistent product quality batch after batch |
| Dual-shaft paddle mixer | 99.9% uniformity, no dead corners |
| Fully automatic PLC control | One-button operation, minimal labor |
| Quick changeover | Easy switch between adhesive and grout |
| Dust collection system | Clean, environmentally friendly operation |
| Wear-resistant construction | Long service life with abrasive materials |
| Turnkey solution | Complete plant design, installation, training |
| Project Type | Typical Product Requirements |
|---|---|
| Residential buildings | Standard C1 adhesive, sanded grout, wall putty |
| Commercial buildings | C2 flexible adhesive, epoxy grout, self-leveling |
| Large-format tile (≥60×60cm) | Anti-slip adhesive, wide-joint grout |
| Natural stone installation | White adhesive, flexible polymer-modified |
| Swimming pools & wet areas | Waterproof adhesive, anti-efflorescence grout |
| Industrial flooring | Self-leveling compound, high-strength adhesive |
| Infrastructure projects | Masonry mortar, plastering mortar, waterproofing |
Specialized Expertise – Years of experience in tile adhesive & grout production equipment
Turnkey Solutions – Complete plant design, equipment supply, installation, and training
Formula Support – Basic formulations for C1/C2 tile adhesives and sanded/unsanded grout
Global Export Experience – CE-certified equipment serving customers worldwide
Factory Direct – Competitive pricing with no middlemen
After-Sales Service – Engineers available for overseas installation and commissioning
One-Year Warranty – Comprehensive coverage on core components
Durable Construction – Built for 24/7 industrial operation
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]
Please inform us of your target capacity and product types (tile adhesive, grout, or both). Our engineering team will design the optimal solution for your construction material production needs
Whatsapp:++8615137127837
WechatID:+8615137127837
Email:[email protected]
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++8615137127837
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