Self-leveling Mortar Production Line |Dry Mix Powder Making Machinery Plant for Flooring Material

Advanced Manufacturing Solution for High-Performance Flooring Materials

The global flooring industry continues to demand high-quality self-leveling mortars that provide smooth, level, and durable surfaces for subsequent floor covering installations. Whether for residential, commercial, or industrial applications, self-leveling compounds are essential for preparing substrates before installing tiles, wood flooring, carpet, vinyl, or epoxy coatings.

Zhengzhou Yishang Machinery introduces its advanced Self-leveling Mortar Production Line — a complete dry mix powder making machinery plant specifically engineered for manufacturing premium self-leveling compounds, floor screeds, and related flooring materials. This fully automated production line integrates intelligent batching, high-efficiency mixing, automatic packaging, and dust collection into a seamless manufacturing solution.

With capacities ranging from 5 to 50 tons per hour, our Self-leveling Mortar Production Line enables manufacturers to produce consistent, high-quality flooring materials that meet international standards. The equipment is built for durability with wear-resistant components designed for 24/7 industrial operation, making it the ideal choice for flooring material suppliers worldwide.

What is Self-leveling Mortar?

Self-leveling mortar (also known as self-leveling compound or floor leveler) is a cementitious or gypsum-based material that, when mixed with water, flows into a smooth, flat, and level surface without the need for manual troweling. It is used to correct uneven substrates before installing finished floor coverings.

Key characteristics of self-leveling mortar:

• High flowability – spreads and levels automatically

• Fast setting – walkable within 3-6 hours

• High compressive strength – supports heavy loads

• Low shrinkage – minimal cracking

• Smooth surface finish – ideal for thin floor coverings

Typical applications:

• Subfloor preparation for tile, wood, carpet, vinyl, and epoxy

• Underlayment for radiant floor heating systems

• Industrial and commercial flooring

• Renovation and repair projects

Why Choose Yishang Self-leveling Mortar Production Line?

1. Optimized for Self-leveling Mortar Formulations

Self-leveling compounds require specific formulation characteristics — precise ratios of cement or gypsum, graded sand or fillers, superplasticizers (PCE), redispersible polymer powder (RDP), and setting regulators. Our Self-leveling Mortar Production Line is specifically configured to meet these demanding requirements:

2. Complete Production Workflow

Our Self-leveling Mortar Production Line integrates a fully automated process from raw material to finished product:

Step 1: Raw Material Storage

• Cement/gypsum silos with moisture-proof design

• Sand filler bins with drying system (optional)

• Additive hoppers for PCE, RDP, retarders, accelerators

• Automatic feeding systems with level sensors

Step 2: Automatic Batching

• PLC-controlled weighing system with ±1% accuracy for aggregates

• Micro-dosing for additives with ±0.5% accuracy (PCE as low as 0.2%)

• Recipe storage for multiple formulations

Step 3: High-Efficiency Mixing

• Dual-shaft paddle mixer for rapid, uniform blending

• 90-180 second mixing cycle depending on formulation

• No dead corners, complete material circulation

• Optional heating for gypsum processing

Step 4: Automatic Packaging

• Valve bag packer with ±0.2kg accuracy

• 20-25kg/bag standard (10-50kg adjustable)

• Automatic bag sewing, date printing, and palletizing

Step 5: Dust Collection

• Pulse jet dust collectors at all dust points

• Clean working environment meeting international standards

3. Advanced Dry Mix Powder Making Machinery Technology

The core of our Self-leveling Mortar Production Line is the dual-shaft paddle mixer, featuring:

• No dead corners – Special paddle design ensures all material circulates and mixes completely

• High mixing homogeneity – Up to 99.9% uniformity, critical for consistent self-leveling performance

• Efficient cycle time – 90-180 seconds per batch depending on formulation

• Wear-resistant construction – Durable alloy paddles for extended service life

• Pneumatic discharge – Clean, complete discharge with minimal residual waste

• Easy cleaning – Quick-access design for product changeovers

• Optional heating jacket – For gypsum-based formulations

4. Precision Micro-Dosing for Additives

Self-leveling mortar relies on small quantities of high-performance additives. Our line includes:

• Micro-feeding systems with high-precision load cells (accuracy ±0.1% for PCE)

• Clog-prevention screw design for smooth flow of fine powders

• Separate additive scale for accurate measurement of RDP, PCE, retarders, accelerators

• Automatic compensation for material density variations

• Dust-free connection to mixer for additive injection

5. Intelligent PLC Control System

The centralized PLC + HMI touchscreen system offers:

• One-button start/stop – Entire process runs automatically

• Multi-recipe storage – Quick changeover between different self-leveling formulations

• Real-time production monitoring – Live data display for batching, mixing, packaging

• Automatic fault diagnostics – Instant alerts with troubleshooting guidance

• Production data logging – Complete records for quality control

• Remote access capability – Optional for smart factory integration

6. Durable Construction for Flooring Material Production

Our equipment is specifically designed for the demanding environment of flooring material production:

• Heavy-duty steel structure – Supports 24/7 continuous operation

• Wear-resistant liners – Extended service life with abrasive fillers

• Anti-corrosion coating – Protection against moisture and chemical exposure

• Sealed bearings – Protection from dust ingress

• Modular design – Easy maintenance and component replacement

Technical Specifications

Maximum grain size: 0.6mm (for self-leveling), up to 2mm for coarse screed
Mixing uniformity: ≥99.9%
Weighing accuracy: ±1% (aggregates), ±0.5% (additives), ±0.1% (PCE)
Packaging accuracy: ±0.2kg
Workers required: 2-4 persons per shift
Production cycle: 90-180 seconds per batch

Main Components of the Self-leveling Mortar Production Line

End Products This Machine Produces

Raw Materials for Self-leveling Mortar

Key Features Summary

Applications in Flooring Projects

Why Zhengzhou Yishang Machinery?

• Specialized Expertise – Years of experience in self-leveling mortar production equipment

• Turnkey Solutions – Complete plant design, equipment supply, installation, and training

• Formula Support – Basic formulations for cementitious and gypsum self-leveling compounds

• Global Export Experience – CE-certified equipment serving customers worldwide

• Factory Direct – Competitive pricing with no middlemen

• After-Sales Service – Engineers available for overseas installation and commissioning

• One-Year Warranty – Comprehensive coverage on core components

• Precision Dosing – ±0.1% accuracy for superplasticizer (PCE) feeding

Contact us for a customized quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com

Please inform us of your target capacity and product types (cementitious self-leveling, gypsum self-leveling, or both). Our engineering team will design the optimal Self-leveling Mortar Production Line for your flooring material production needs.