Automatic tower dry mortar production line
The global construction industry continues to shift toward high-performance ceramic tile adhesives that offer superior bonding strength, water resistance, and ease of application. Zhengzhou Yishang Machinery introduces its Automatic Tile Adhesive Making Machine — a complete dry mix mortar plant specifically engineered for ceramic glue production at industrial scale
This fully automated production line integrates intelligent raw material storage, precision batching, high-efficiency mixing, automatic packaging, and dust collection into a seamless manufacturing system. With PLC-controlled one-button operation, the entire process—from raw material feeding to finished product bagging—runs autonomously, ensuring consistent quality and minimal manual intervention
Ceramic tile adhesives require specific formulation characteristics—precise ratios of cement, graded sand, redispersible polymer powder (RDP), and cellulose ether. Our production line is specifically configured to meet these demanding requirements
| Application | Key Requirements | Yishang Solution |
|---|---|---|
| Standard C1 Tile Adhesive | Bond strength ≥0.5 N/mm² | Precision cement and RDP dosing |
| C2 Flexible Adhesive | High deformability, freeze-thaw resistance | Advanced additive micro-dosing system |
| Large-Format Tile Adhesive | Anti-slip, extended open time | Specialized cellulose ether feeding |
| Rapid-Setting Adhesive | Fast strength development | Gypsum/accelerator proportioning |

From raw material intake to finished bagging, every stage is controlled by an intelligent PLC system
Step 1: Raw Material Storage
Cement, sand, and additives are stored in silos equipped with level sensors for real-time inventory monitoring and moisture-proof design to maintain material quality
Step 2: Automatic Batching
High-precision weighing system with load cells measures each material according to stored recipes. Accuracy: ±1% for aggregates, ±0.5% for cement, and ±0.1% for chemical additives
Step 3: Automatic Feeding
Screw conveyors and bucket elevators transfer materials to the mixer in a fully enclosed system to prevent dust pollution
Step 4: High-Efficiency Mixing
Dual-shaft paddle mixer achieves homogeneous blending in 3–5 minutes with no dead zones for uniform adhesive quality
Step 5: Automatic Packaging
Valve bag filling machine with ±0.2kg accuracy; automatic sewing/sealing and date printing
Step 6: Dust Collection
Pulse jet dust collectors at all transfer points ensure a clean working environment and environmental compliance
The core of our tile adhesive production line features
No dead corners – Special paddle design ensures all material circulates and mixes completely
High mixing homogeneity – Up to 99.9% uniformity
Efficient cycle time – 90–120 seconds per batch
Pneumatic discharge – Clean, complete discharge with minimal residual waste
Wear-resistant construction – Durable alloy paddles for extended service life
Specialized additives (cellulose ether, RDP, starch ether) are dosed using
Micro-feeding systems with ±0.1% precision
Clog-prevention screw design for smooth material flow
Pneumatic conveying for lightweight powders
The centralized PLC + HMI touchscreen interface offers
Multi-recipe storage and quick product changeover
Real-time production monitoring and data logging
Automatic fault alerts and diagnostics
Remote access capability for smart factory integration
One-touch start/stop sequence
Based on your production scale, we offer multiple configurations
| Capacity | Configuration | Automation Level | Best For |
|---|---|---|---|
| 3–7 t/h | Simple line | Manual batching, auto packing | Small business, startup |
| 8–10 t/h | Semi-auto line | Auto coarse batching | Medium-scale production |
| 10–15 t/h | Full auto line | Complete auto batching, mixing, packing | Industrial mass production |
| 15–20 t/h | Tower type | Fully automated with silos and palletizer | Large-scale manufacturing |
| 20–35 t/h | Heavy-duty line | Full automation + integrated systems | High-volume industrial plant |
| Model | Capacity (t/h) | Mixer Type | Mixer Volume (L) | Total Power (kW) | Workshop Height |
|---|---|---|---|---|---|
| YS-TA-10 | 8–12 | Dual-shaft paddle | 2000 | 80–90 | 8–10m |
| YS-TA-15 | 12–18 | Dual-shaft paddle | 3000 | 90–110 | 10–14m |
| YS-TA-20 | 15–25 | Heavy-duty paddle | 4000 | 110–130 | 10–14m |
| YS-TA-30 | 25–35 | Heavy-duty paddle | 6000 | 130–160 | 15–20m |
Grain size tolerance: Up to 4.75mm
Mixing uniformity: ≥99%
Weighing accuracy: ±0.5% for aggregates, ±0.1% for additives
Packaging accuracy: ±0.2kg
| Component | Description |
|---|---|
| Raw material silos | 3–6 units for cement, sand, additives; equipped with level sensors |
| Screw conveyor | Double-pitch design, reduces material compression |
| Bucket elevator | Plate chain type, dust-free material lifting |
| Weighing system | Independent scales for aggregates, cement, and additives |
| Premix silo | Optional for multi-stage mixing process |
| Dual-shaft paddle mixer | Core mixing unit, no dead corners, pneumatic discharge |
| Finished product silo | Temporary storage before packaging |
| Automatic packer | Valve bag filling, 10–50kg/bag adjustable |
| Pulse dust collector | Environmental protection throughout the line |
| PLC control panel | Siemens or equivalent, touchscreen interface |
| Air compressor | For pneumatic valves and cleaning |
| Robotic palletizer (optional) | Automatic bag stacking for finished pallets |
| Product Category | Specific Products |
|---|---|
| Ceramic Tile Adhesives | Standard C1 adhesive, C2 flexible adhesive, large-format tile adhesive, mosaic adhesive, rapid-setting adhesive, white tile adhesive |
| Wall Finishing | Interior wall putty, exterior wall putty, skim coat |
| Plaster Products | Gypsum plaster, cement plaster, finishing plaster |
| Masonry Mortars | Masonry mortar, plastering mortar |
| Flooring Products | Self-leveling compound, screed mortar |
| Jointing Products | Tile grout, joint filler |
| Specialty Mortars | Thermal insulation mortar, waterproof mortar, repair mortar |
Cement – Portland cement, white cement
Dried sand – Graded 0.4–0.6mm for tile adhesive, 0.6–1.2mm for plaster
Redispersible polymer powder (RDP) – For flexibility and adhesion
Cellulose ether (HPMC/MHEC) – For water retention and workability
Starch ether – For workability improvement
Calcium carbonate/talc – For filler applications
Gypsum – For plaster products
Pigments – For colored grout and adhesives
Ceramic tile installation (floor, wall, large-format, porcelain, mosaic)
Natural stone and marble installation
Interior and exterior wall smoothing
Floor leveling and underlayment
Joint filling between tiles
Building facade rendering
Specialized Expertise – Years of experience in tile adhesive and dry mortar equipment manufacturing
Turnkey Solutions – Complete plant design, equipment supply, installation, and operator training
Global Export Experience – CE-certified equipment serving customers worldwide
Formula Support – Basic tile adhesive formulations provided
After-Sales Service – Engineers available overseas for installation and commissioning
Factory Direct – Competitive pricing with no middlemen
One-Year Warranty – Comprehensive coverage for core components
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
Please inform us of your target capacity and product types. Our engineering team will design the optimal solution for your ceramic glue production needs.
Whatsapp:++8615137127837
WechatID:+8615137127837
Email:[email protected]
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