3-8 Tons per hour dry mortar production line(2). mp4

1.Compact Modular Design: Engineered for efficient layout and easy integration into existing facilities or new construction, saving significant floor space.

2.Precise Batching and Mixing System: Utilizes advanced electronic weighing sensors and PLC-controlled screw feeders for high-precision ingredient dosing, ensuring consistent product quality and recipe accuracy.

3.Efficient Horizontal Ribbon Mixer: Features a specially designed horizontal ribbon blender that provides thorough, homogeneous, and gentle mixing within a short cycle time, suitable for a wide range of dry mortar formulations.

4.Semi-Automatic to Automatic Operation: Equipped with a user-friendly PLC control system and touchscreen HMI, allowing for simplified operation, recipe management, and reduced manual labor.

5.Flexible Packaging Options: Can be integrated with various packing systems, such as valve baggers for open-mouth bags or bulk bag (FIBC) filling stations, to suit different customer and market requirements.

Professional Profile: 3-8 T/H Simple Dry Mortar Production Line by Zhengzhou Yishang Machinery

Zhengzhou Yishang Machinery Equipment Co., Ltd. specializes in delivering robust and intelligent dry mortar manufacturing solutions. Our 3-8 Tons per Hour Dry Mortar Production Line represents the optimal balance of precision engineering, operational efficiency, and scalable design for modern construction material producers. This integrated system is engineered to transform raw materials into consistently high-quality finished products with minimal manual intervention.

Core Technical Advantages

1. Intelligent Process Control System
The production line operates under a centralized, fully automated PLC (Programmable Logic Controller) system. It features a user-friendly touchscreen HMI (Human-Machine Interface) for seamless recipe management, real-time process monitoring, and data logging. This ensures precise repeatability, reduces human error, and allows for one-touch operation of the entire production sequence from batching to packaging.

2. Precision Gravimetric Batching & Feeding
Utilizing advanced loss-in-weight technology for major ingredients (sand, cement) and high-precision micro-feeders for additives (cellulose, redispersible polymer powder, pigments), the system guarantees dosing accuracy within ±0.5% for bulk materials and ±2 grams for micro-components. This is critical for producing high-performance specialty mortars.

3. High-Shear Horizontal Mixing Technology
At its heart is a heavy-duty, dual-shaft paddle mixer or a high-efficiency ribbon blender (configurable). Designed for rapid and homogeneous blending, it eliminates "dead zones" and achieves perfect dispersion of fibers and polymers within a 3-5 minute mixing cycle, ensuring superior product quality for tile adhesives, plasters, and self-leveling compounds.

4. Integrated Raw Material & Finished Product Handling
The line includes a modular raw material storage system (steel silos for bulk powders, hoppers for sand) with level indicators. A closed conveying system (bucket elevators, screw conveyors) feeds the mixer, while the finished product is automatically discharged to an intermediate hopper serving the packing units, ensuring a continuous, dust-free workflow.

5. Flexible & High-Speed Packaging Options
Compatible with various packing systems to match market needs:

• Fully Automatic Valve Bag Packer: For 25-50kg bags with high speed and accuracy.

• Big Bag (FIBC) Filling Station: For 500-1500kg bulk orders.

• Open-Mouth Semi-Auto Packing: A cost-effective alternative.

6. Comprehensive Dust Containment & Filtration
A closed-loop design with strategically placed suction points and a high-capacity pulse-jet bag filter dust collector maintains a clean plant environment, protects equipment, ensures operator safety, and complies with stringent industrial environmental standards.

7. Robust Construction & Low Maintenance Design
Built with premium-grade steel and featuring international-standard bearings, gear reducers, and electrical components. The design emphasizes accessibility for inspection and maintenance, ensuring high uptime and a long operational lifespan under demanding conditions.

8. Scalable & Customizable Architecture
The modular design allows for easy future expansion. Production capacity can be increased by upgrading the mixer size or adding more raw material silos. The system can be tailored to specific space constraints and product portfolios, from basic masonry mortar to advanced technical renders.

Technical Specifications

• Output Capacity: 3 - 8 metric tons per hour (adjustable based on formulation)

• Mixer Capacity: 2.0 - 5.0 cubic meters per batch

• Total Power Consumption: ~100 - 180 kW (configuration dependent)

• Batching Accuracy: ≤ ±0.5% (major), ≤ ±0.1% (micro)

• Control Mode: Fully Automatic PLC Control

• Dust Collection Efficiency: ≥ 99.5%

Typical Product Range

The line is capable of producing a wide spectrum of dry mix construction materials:

• Cement-based Tile Adhesives (C1, C2) and Grouts

• External Thermal Insulation Composite System (ETICS) Mortars

• Wall and Floor Plasters (Gypsum & Cement-based)

• Masonry, Rendering, and Bricklaying Mortars

• Self-Leveling Underlayments (SLC)

• Repair and Waterproofing Mortars

Value Proposition & Service

Zhengzhou Yishang provides more than just machinery; we deliver complete turnkey projects. Our service encompasses:

• Customized Plant Layout & Engineering Design

• Supply of All Major and Auxiliary Equipment

• Professional Installation Supervision & Commissioning

• Comprehensive Operator & Maintenance Training

• Reliable After-Sales Support & Spare Parts Supply

This 3-8 T/H production line is engineered to be a reliable, profitable, and future-proof asset for your business, enhancing product consistency while reducing labor and operational costs.

For detailed technical documentation, a customized layout, or a competitive quotation, please contact our engineering sales team.