3-8 Tons per hour dry mortar production line(1). mp4

1.Dust-Free Environmental Protection: Incorporates a comprehensive dust collection system (e.g., pulse-jet bag filters) at critical transfer points, silo vents, and the mixer, ensuring a clean working environment and minimal product loss.

2.Scalable and Upgradeable Structure: The production capacity and configuration can often be upgraded (e.g., adding more raw material silos, a bigger mixer) to meet growing future demand, protecting your investment.

3.Robust Construction with Quality Components: Built from durable materials (carbon steel/stainless steel contact parts) and employs reliable industrial-grade components (gearboxes, motors, bearings) for stable, long-term operation with low maintenance needs.

4.Wide Material Adaptability: Capable of processing various raw materials including different grades of sand, cement, lime, polymers, fibers, and additives for producing tile adhesives, plasters, renders, masonry mortars, etc.

5.Cost-Effective for Small to Medium Scale Production: Offers an optimal balance between initial investment, operational costs, and output, making it an ideal entry-level or core production solution for regional markets or specialized product lines.

Product Introduction: 3-8 T/H Modular Dry Mortar Production Line 

by Zhengzhou Yishang Machinery Equipment Co., Ltd.

Zhengzhou Yishang Machinery Equipment Co., Ltd., a leading innovator in construction machinery, presents its highly efficient and reliable 3-8 Tons per Hour Modular Dry Mortar Production Line. Designed for versatility, precision, and profitability, this production line is the optimal solution for manufacturers aiming to produce high-quality premixed dry mortar for tile adhesives, plaster, renders, masonry work, and other specialized applications.

Our production line integrates advanced automation with robust engineering, ensuring consistent output, recipe accuracy, and low operational costs—making it an ideal investment for both new market entrants and expanding enterprises.

Key Features & Technological Highlights

1. Modular & Scalable Design

The system features a compact, modular layout that simplifies installation, reduces floor space requirements, and allows for future capacity upgrades. The modularity enables customization based on raw material variety and specific end-product formulations.

2. Precision Batching & Weighing System

Equipped with high-precision loss-in-weight feeders and screw conveyors for bulk ingredients (like sand, cement, and lime) and micro-ingredient feeders for additives (polymers, fibers, pigments). All feeding processes are governed by an automated weighing system, ensuring strict adherence to配方 and superior batch-to-batch consistency.

3. High-Efficiency Horizontal Ribbon Mixer

The core of the line is a specially designed horizontal ribbon blender. Its gentle yet thorough mixing action prevents particle degradation, achieves homogeneous blending within 3-5 minutes per batch, and is suitable for a wide range of formulations from simple masonry mortar to complex polymer-modified thin-set adhesives.

4. Integrated PLC Control & Touchscreen HMI

A centralized, user-friendly PLC control system with a touchscreen Human-Machine Interface (HMI) allows for easy operation, formula storage, production scheduling, and real-time monitoring of the entire process. This automation minimizes human error, reduces labor costs, and enhances production efficiency.

5. Comprehensive Dust Collection System

An environmentally conscious, fully enclosed design is complemented by a high-efficiency pulse-jet bag dust collector. It captures dust at all critical transfer points—silos, mixers, and packing areas—ensuring a clean, compliant, and safe working environment while minimizing product loss.

6. Flexible Packaging & Output Options

The line can be seamlessly connected to various packaging solutions, including:

• Automatic Valve Bag Packers for 25-50kg paper/bags.

• Big Bag (FIBC) Stations for bulk orders (500-1500kg).

• Open-Mouth Bagging stations for manual packing.

7. Durable Construction & Quality Components

Built with high-grade steel and featuring industrial-grade electrical components, motors, reducers, and bearings from reputable brands. This ensures long-term operational stability, minimal downtime, and low maintenance requirements.

Technical Specifications (Standard Configuration)

• Production Capacity: 3 - 8 Tons per hour (adjustable based on recipe and mixing cycle)

• Mixer Capacity: 2 - 5 m³ per batch (customizable)

• Number of Raw Material Silos: 2-6 compartments (standard, expandable)

• Final Product Accuracy: Dosing error ≤ ±0.5% for major ingredients, ≤ ±0.1% for micro-ingredients

• Total Installed Power: Approximately 80-150 kW (varies by configuration)

• Dust Collection Efficiency: ≥ 99.5%

• Control System: Semi-Automatic / Fully Automatic PLC with HMI

Applications

This versatile line is capable of producing a comprehensive range of dry mortar products, including:

• Tile Adhesives & Grouts

• Wall and Floor Plasters / Renders

• Masonry & Bricklaying Mortars

• Self-Leveling Underlayments (SLU)

• Waterproofing & Repair Mortars

• ETICS (External Thermal Insulation Composite System) Mortars

Why Choose Yishang's Dry Mortar Production Line?

Choosing Zhengzhou Yishang means partnering with a provider committed to quality, performance, and customer success. We offer:

• Turnkey Solutions: From plant design and equipment supply to installation guidance and commissioning support.

• Proven Reliability: Machinery built for continuous, heavy-duty operation.

• Expert Technical Support: Comprehensive after-sales service, operator training, and ongoing technical assistance.

• Cost-Effective Investment: Optimized design delivers a rapid return on investment through energy efficiency, low waste, and high productivity.

Empower your dry mortar business with precision and efficiency. Contact Zhengzhou Yishang Machinery today for a detailed consultation and a customized project proposal.