Simple dry mortar production line

5-8 TPH Dry Mix Production Line with Dry Mortar Mixer, Silo Storage, and Bagging Machine

Short Description:

Capacity:5-8TPH

Features and Advantages:

1. High Mixing Efficiency-Unique double-shaft design creates intense turbulence for faster, more homogeneous mixing than traditional mixers

2. No Dead Mixing Zones-Special blade arrangement ensures complete material circulation，Eliminates unmixed pockets common in single-shaft mixers

3. Wider Material Adaptability-Handles everything from lightweight fillers (perlite, EPS) to heavy aggregates seamlessly

4. Low Maintenance Design-Heavy-duty gearbox with 3x longer lifespan than conventional mixers

5. Easy-access lubrication points reduce downtime

6.Space-Saving Structure-Compact footprint fits easily into containerized/small factory setups

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Product Overview

Our 5-8 TPH Dry Mortar Production Line is a complete, modular system designed for small to medium-scale manufacturers seeking reliability, consistency, and automation. This integrated line seamlessly combines a high-performance dry mortar mixer, organized silo storage, and precise bagging into one efficient operation. It is the ideal solution for producing a wide range of specialty dry mix products, including tile adhesive, plaster, masonry mortar, repair compounds, and wall putty. Engineered for ease of operation and maintenance, this line delivers professional-grade output with a compact footprint and optimized investment.

Key Features & Benefits

Optimized Capacity & ROI: The 5-8 tons per hour output is perfectly scaled for regional suppliers, startup ventures, or dedicated production of high-value specialty mixes, ensuring a rapid return on investment.
Superior Mixing Quality: At the heart of this dry mortar production line.mp4 is a robust, dual-shaft paddle dry mortar mixer. This mixer ensures fast, homogeneous, and gentle blending of all components—from cement and fillers to polymers and fibers—guaranteeing batch-to-batch consistency and superior end-product performance.
Integrated Silo Storage & Handling: The system features a logical layout of storage silos for bulk powders (cement, lime) and equipped with precise screw feeders and weighing systems. This ensures accurate batching, minimal cross-contamination, and smooth material flow into the dry mortar mixer.
Fully Automated Bagging: The line includes an automatic valve bag packer, which receives the finished mix directly from the production stream. It ensures fast, accurate (±0.2%), and dust-free packaging, ready for palletizing and shipment.
Smart PLC Control: A user-friendly PLC-based control panel centralizes the entire operation. Operators can store numerous recipes, monitor the dry mortar production line in real-time, and automate the batching, mixing, and packaging cycles, reducing labor and human error.
Dust-Free & Eco-Friendly Design: Enclosed conveyors and dedicated pulse-jet dust collectors at critical transfer points maintain a clean working environment and meet modern industrial air quality standards.

Core Components of the 5-8 TPH Line

Raw Material Storage & Batching Section:

Bolted or welded silos for major powders.
Precision weigh hoppers and feeders for each ingredient.
Enclosed bucket elevator or screw conveyor for sand handling (if sand drying is integrated).

The Central Mixing Unit:

This dry mortar production line is built around a heavy-duty dry mortar mixer.
The chosen mixer type (typically paddle or ribbon) provides intensive, yet controlled, mixing action, achieving perfect dispersion of micro-ingredients within 3-5 minutes per batch.
Lining options are available to reduce adhesion and wear.

Finished Product Handling & Packing:

Buffer hopper after the dry mortar mixer to ensure continuous packing.
Automatic weighing packer with sewing/conveying system.
Option for bulk loading directly into tanker trucks or silos.

Electrical Control System:

Centralized PLC with color touchscreen HMI.
Automated sequence control with manual override.
Production data reporting and fault diagnosis functions.

Typical Applications

This versatile dry mortar production line produces:

Tile Adhesives & Grouts
Cement-Based Plasters & Renders
Masonry & Blockwork Mortars
Waterproofing and Repair Mortars
EIFS (Exterior Insulation Finishing System) Base Coats

Why Choose Our Production Line?

We deliver more than machinery; we provide a turnkey solution for your dry mortar business. From initial layout and engineering to installation, commissioning, and operator training, we support you at every step. Our dry mortar mixer and the entire dry mortar production line are built with durability and serviceability in mind, ensuring maximum uptime and long-term profitability.

Contact us today for a detailed quotation and a customized layout design for your specific production needs!+8615137127837

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