Zhengzhou Yishang Machinery Equipment Co., Ltd.
Zhengzhou Yishang Machinery Equipment Co., Ltd.
Thermoplastic road marking paint production line
Road safety begins with clear, durable, and highly visible markings. As global infrastructure development accelerates across highways, urban roads, airports, and parking facilities, the demand for high-performance thermoplastic road marking paint continues to grow substantially. Zhengzhou Yishang Machinery introduces its advanced Fully Automatic Thermoplastic Road Marking Paint Production Line — a complete manufacturing system specifically engineered for producing premium white and yellow thermoplastic road marking materials at industrial scale.
This fully automated production line integrates intelligent raw material handling, precision batching, high-speed heating mixing, cooling, crushing, sieving, and automatic packaging into a seamless manufacturing system. With PLC-controlled one-button operation, the entire process from raw material feeding to finished product bagging runs autonomously, ensuring consistent quality with minimal manual intervention.
The Thermoplastic Road Marking Paint Production Line is designed for manufacturers seeking to enter or expand in the road safety material market, offering capacities from 8 to 60 tons per hour with annual output ranging from 20,000 to over 150,000 tons.
Our Thermoplastic Road Marking Paint Production Line is specifically configured to produce both standard colors with precise formulations:
| Product | Key Pigment | Primary Applications |
|---|---|---|
| White Thermoplastic Paint | Titanium Dioxide (TiO₂) | Lane dividers, edge lines, crosswalks, symbols, stop lines |
| Yellow Thermoplastic Paint | Chrome Yellow / Iron Yellow | No-passing zones, caution areas, bus lanes, curbs, parking restrictions |
Both colors meet international standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476.
Step 1: Raw Material Storage & Handling
Silos for resin, pigment, and filler storage with level sensors
Hopper systems for glass beads and additives
Automatic feeding systems with dust collection
Step 2: Automatic Weighing & Batching
PLC-controlled weighing system with ±0.5% accuracy
Micro-dosing for pigments and additives
Recipe storage for multiple formulations (white/yellow, different standards)
Step 3: Automatic Packaging
Valve bag packing machine with ±0.2kg accuracy
25kg/bag standard (customizable)
Optional automatic bag sewing and palletizing
Step 4: Dust Collection System
Pulse jet dust collectors at all dust generation points
Environmental compliance with material recovery for reduced waste
The fully automatic Thermoplastic Road Marking Paint Production Line is equipped with a centralized PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) touchscreen system that offers:
One-button start/stop – Entire process operates automatically with minimal intervention
Multi-recipe storage – Quick changeover between white and yellow formulations
Real-time production monitoring – Live data display for all production parameters
Automatic fault diagnostics – Instant alerts and troubleshooting guidance
Data logging – Complete production records for quality control
Remote access capability – Optional smart factory integration
| Parameter | Value |
|---|---|
| Production capacity | 8 – 60 tons/hour (customizable) |
| Annual output | 20,000 – 150,000+ tons |
| Workers required | Only 3-4 operators per shift |
| Production cycle | Continuous operation |
| Power consumption | Optimized for energy efficiency |
Fully enclosed production – From raw material intake to finished packaging
Pulse jet dust collectors – Captures particulate matter at all key points
Fume extraction system – Removes volatiles from heating process
Low emissions – Meets international environmental standards
Heavy-duty steel construction – Designed for 24/7 industrial operation
Wear-resistant components – Extended service life for high-abrasion parts
Easy access design – Simplified maintenance and cleaning
Modular layout – Logical arrangement for efficient workflow
| Model | Capacity (t/h) | Annual Output (tons) | Mixer Power (kW) | Total Power (kW) | Workshop Area | Operators |
|---|---|---|---|---|---|---|
| YS-TP-FA-10 | 8-12 | 20,000-30,000 | 45 | 150-180 | 300-500 m² | 3-4 |
| YS-TP-FA-20 | 15-25 | 40,000-60,000 | 75 | 220-280 | 500-800 m² | 3-4 |
| YS-TP-FA-30 | 25-35 | 60,000-85,000 | 90 | 300-380 | 800-1200 m² | 3-4 |
| YS-TP-FA-50 | 40-60 | 100,000-150,000 | 132 | 450-550 | 1000-1500 m² | 4-5 |
Particle size range: 0-4 mm (adjustable)
Heating temperature: 150-220°C
Weighing accuracy: ±0.5%
Packaging accuracy: ±0.2kg
Shipping volume: 3-5 × 40HQ containers
| Component | Description |
|---|---|
| Raw material silos | 4-8 units for resin, pigment, filler, glass beads; level sensors included |
| Automatic weighing system | Independent scales for each material; PLC-controlled ±0.5% accuracy |
| Screw conveyor & bucket elevator | Dust-free material conveying system |
| Mixer | Specialized mixer |
| Automatic valve bag packer | 25kg/bag filling with ±0.2kg accuracy; bag sewing station |
| Automatic palletizer (optional) | Robot stacking for finished pallets |
| Pulse dust collector | Environmental protection throughout the line |
| PLC control panel | Industrial computer with HMI touchscreen; remote access capable |
| Centralized electrical cabinet | All control components in one location |
| Material | Function | Typical Proportion |
|---|---|---|
| C5/C9 Petroleum Resin | Binder, provides adhesion and durability | 15-25% |
| EVA (Ethylene Vinyl Acetate) | Flexibility and impact resistance | 3-8% |
| Paraffin Wax / PE Wax | Flowability and water resistance | 2-5% |
| Titanium Dioxide (TiO₂) | White pigment, provides whiteness | 8-12% |
| Chrome Yellow / Iron Yellow | Yellow pigment | 5-10% |
| Calcium Carbonate (CaCO₃) | Filler, reduces cost | 40-55% |
| Glass Beads (coated type) | Retro-reflectivity for night visibility | 18-30% |
| Anti-slip aggregate | Skid resistance | 3-8% |
| UV stabilizer | Prevents fading and degradation | 0.5-1% |
| Parameter | Value | Standard |
|---|---|---|
| Color | White | BS EN 1436 |
| Luminance factor (β) | ≥75 | BS EN 1436 |
| Softening point | 90-125°C | ASTM D36 |
| Drying time | ≤3 minutes | EN 1871 |
| Glass bead content | 18-30% | Customizable |
| Compressive strength | ≥12 MPa | EN 1329 |
| Skid resistance (BPN) | ≥50 | BS EN 1436 |
| Parameter | Value | Standard |
|---|---|---|
| Color | Yellow | BS EN 1436 |
| Luminance factor (β) | ≥45 | BS EN 1436 |
| Softening point | 90-125°C | ASTM D36 |
| Drying time | ≤3 minutes | EN 1871 |
| Glass bead content | 18-25% | Customizable |
| Compressive strength | ≥12 MPa | EN 1329 |
| End Product | Application Areas |
|---|---|
| White Thermoplastic Paint | Highways, urban roads, crosswalks, stop lines, lane dividers, edge lines, airport runways, parking lots |
| Yellow Thermoplastic Paint | No-passing zones, bus lanes, caution areas, curbs, parking restrictions, construction zones |
Complete Turnkey Solutions – Plant design, equipment supply, installation, and operator training
International Standards – Formulations meeting BS EN 1871, AASHTO M249, ASTM D476 specifications
Formula Support – Basic formulations for white and yellow paint provided
Factory Direct – Competitive pricing with quality assurance
Global Export Experience – Serving customers across Southeast Asia, Africa, South America, and the Middle East
After-Sales Service – Engineers available for overseas installation and commissioning
1-Year Warranty – Comprehensive coverage for core components
Contact us for a customized quotation!
📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
Please inform us of your target annual capacity and color requirements (white, yellow, or both). Our engineering team will design the optimal Thermoplastic Road Marking Paint Production Line for your specific needs.
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