Zhengzhou Yishang Machinery Equipment Co., Ltd.

Thermoplastic road marking paint production line

Fully Automatic Thermoplastic Road Marking Paint Production Line

 for White and Yellow Marking Material

State-of-the-Art Manufacturing Solution for High-Quality Road Marking Paint

Road safety begins with clear, durable, and highly visible road markings. As global infrastructure development accelerates across highways, urban roads, airports, and parking facilities, the demand for high-performance thermoplastic road marking paint continues to grow. Zhengzhou Yishang Machinery introduces its Fully Automatic Thermoplastic Road Marking Paint Production Line — a complete manufacturing system specifically engineered for producing premium white and yellow thermoplastic road marking materials at industrial scale-2-6.

This fully automated production line integrates intelligent raw material handling, precision batching, high-speed heating mixing, cooling, crushing, sieving, and automatic packaging into a seamless manufacturing system. With PLC-controlled one-button operation, the entire process from raw material feeding to finished product bagging runs autonomously, ensuring consistent quality with minimal manual intervention.

Fully Automatic Thermoplastic Road Marking Paint Production Line.jpg

Why Choose Yishang Fully Automatic Thermoplastic Road Marking Paint Production Line?

1. Designed for White & Yellow Paint Production

Our production line is specifically configured to produce both standard colors with precise formulations:

ProductKey PigmentPrimary Applications
White Thermoplastic PaintTitanium Dioxide (TiO₂)Lane dividers, edge lines, crosswalks, symbols, stop lines
Yellow Thermoplastic PaintChrome Yellow / Iron YellowNo-passing zones, caution areas, bus lanes, curbs, parking restrictions

Both colors meet international standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476

2. Complete Fully Automatic Production Workflow

Our thermoplastic paint production line integrates a fully automated production process from raw material to finished product:

Step 1: Raw Material Storage & Handling

  • Cement silos for resin, pigment, and filler storage

  • Hopper systems for glass beads and additives

  • Automatic feeding systems with level sensors and dust collection

Step 2: Automatic Weighing & Batching

  • PLC-controlled weighing system with ±0.5% accuracy

  • Micro-dosing for pigments and additives

  • Recipe storage for multiple formulations (white/yellow, different standards)

Step 3: High-Intensity Heating Mixing

  • Heavy-duty high-speed heating mixer

  • Temperature control up to 200°C for resin melting

  • Uniform dispersion of pigments, fillers, and glass beads

Step 4: Cooling & Solidification

  • Water-cooled conveyor belt with cooling fans

  • Rapid temperature reduction for solid sheet formation

Step 5: Crushing & Pulverizing

  • Coarse crusher for initial size reduction

  • Fine pulverizer for powder processing (0-4mm particle size)

Step 6: Sieving & Classification

  • Vibrating sieve system for particle size control

Step 7: Automatic Packaging

  • Valve bag packing machine with ±0.2kg accuracy

  • 25kg/bag standard (customizable)

  • Optional automatic bag sewing and palletizing

Step 8: Dust Collection System

  • Pulse jet dust collectors at all dust generation points

  • Environmental compliance with material recovery for reduced waste

3. Advanced PLC & HMI Control System

The fully automatic production line is equipped with a centralized PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) touchscreen system that offers:

  • One-button start/stop – Entire process operates automatically with minimal intervention

  • Multi-recipe storage – Quick changeover between white and yellow formulations

  • Real-time production monitoring – Live data display for all production parameters

  • Automatic fault diagnostics – Instant alerts and troubleshooting guidance

  • Data logging – Complete production records for quality control

  • Remote access capability – Optional smart factory integration

4. High Output & Efficiency

ParameterValue
Production capacity10 – 60 tons/hour (customizable)
Annual output20,000 – 100,000+ tons
Workers requiredOnly 3-4 operators per shift
Production cycleContinuous operation
Power consumptionOptimized for energy efficiency

5. Environmental Protection

  • Fully enclosed production – From raw material intake to finished packaging

  • Pulse jet dust collectors – Captures particulate matter at all key points

  • Fume extraction system – Removes volatiles from heating process

  • Low emissions – Meets international environmental standards

6. Durable Construction & Low Maintenance

  • Heavy-duty steel construction – Designed for 24/7 industrial operation

  • Wear-resistant components – Extended service life for high-abrasion parts

  • Easy access design – Simplified maintenance and cleaning

  • Modular layout – Logical arrangement for efficient workflow

Technical Specifications

ModelCapacity (t/h)Annual Output (tons)Mixer Power (kW)Total Power (kW)Workshop AreaOperators
YS-TP-FA-108-1220,000-30,00045150-180300-500 m²3-4
YS-TP-FA-2015-2540,000-60,00075220-280500-800 m²3-4
YS-TP-FA-3025-3560,000-85,00090300-380800-1200 m²3-4
YS-TP-FA-5040-60100,000-150,000132450-5501000-1500 m²4-5

Particle size range: 0-4 mm (adjustable)
Heating temperature: 150-220°C
Weighing accuracy: ±0.5%
Packaging accuracy: ±0.2kg
Shipping volume: 3-5 × 40HQ containers

Main Components

ComponentDescription
Raw material silos4-8 units for resin, pigment, filler, glass beads; level sensors included
Automatic weighing systemIndependent scales for each material; PLC-controlled ±0.5% accuracy
Screw conveyor & bucket elevatorDust-free material conveying system
High-speed heating mixerHeavy-duty mixer for melting and homogenizing at 150-220°C
Cooling conveyorWater-cooled belt with multiple cooling fans
Crusher & pulverizerTwo-stage size reduction system
Vibrating sieveParticle size classification (0-4mm)
Automatic valve bag packer25kg/bag filling with ±0.2kg accuracy; bag sewing station
Automatic palletizer (optional)Robot stacking for finished pallets
Pulse dust collectorEnvironmental protection throughout the line
PLC control panelIndustrial computer with HMI touchscreen; remote access capable
Centralized electrical cabinetAll control components in one location

Raw Materials Processed

MaterialFunctionTypical Proportion
C5/C9 Petroleum ResinBinder, provides adhesion and durability15-25%
EVA (Ethylene Vinyl Acetate)Flexibility and impact resistance3-8%
Paraffin Wax / PE WaxFlowability and water resistance2-5%
Titanium Dioxide (TiO₂)White pigment, provides whiteness8-12%
Chrome Yellow / Iron YellowYellow pigment5-10%
Calcium Carbonate (CaCO₃)Filler, reduces cost40-55%
Glass Beads (coated type)Retro-reflectivity for night visibility18-30%
Anti-slip aggregateSkid resistance3-8%
UV stabilizerPrevents fading and degradation0.5-1%

End Product Specifications (BS EN 1436 Compliant)

White Thermoplastic Paint

ParameterValueStandard
ColorWhiteBS EN 1436
Luminance factor (β)≥75BS EN 1436
Softening point90-125°CASTM D36
Drying time≤3 minutesEN 1871
Glass bead content18-30%Customizable
Compressive strength≥12 MPaEN 1329
Skid resistance (BPN)≥50BS EN 1436

Yellow Thermoplastic Paint

ParameterValueStandard
ColorYellowBS EN 1436
Luminance factor (β)≥45BS EN 1436
Softening point90-125°CASTM D36
Drying time≤3 minutesEN 1871
Glass bead content18-25%Customizable
Compressive strength≥12 MPaEN 1329

Applications

End ProductApplication Areas
White Thermoplastic PaintHighways, urban roads, crosswalks, stop lines, lane dividers, edge lines, airport runways, parking lots
Yellow Thermoplastic PaintNo-passing zones, bus lanes, caution areas, curbs, parking restrictions, construction zones

Why Zhengzhou Yishang Machinery?

  • Complete Turnkey Solutions – Plant design, equipment supply, installation, and operator training

  • International Standards – Formulations meeting BS EN 1871, AASHTO M249, ASTM D476 specifications

  • Formula Support – Basic formulations for white and yellow paint provided

  • Factory Direct – Competitive pricing with quality assurance

  • Global Export Experience – Serving customers across Southeast Asia, Africa, South America, and the Middle East

  • After-Sales Service – Engineers available for overseas installation and commissioning

  • 1-Year Warranty – Comprehensive coverage for core components

Contact us for a customized quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com

Please inform us of your target annual capacity and color requirements (white, yellow, or both). Our engineering team will design the optimal solution for your road marking paint production needs.


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WechatID:+8615137127837

Email:[email protected]

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