At Zhengzhou Yishang Machinery Equipment Co., Ltd., we are dedicated to providing world-class manufacturing solutions for the construction industry. One of our flagship products is the fully automated Dry Mortar Plant. Understanding its operation highlights our commitment to innovation, efficiency, and quality. This guide explains the step-by-step process of how a modern Dry Mortar Mixing Plant . mp4 works, showcasing the engineering excellence behind our equipment.

What is a Dry Mortar Mixing Plant?

A Dry Mortar Plant is an integrated production system designed to mix dry raw materials—such as sand, cement, lime, gypsum, and functional chemical additives—into a uniform, high-quality dry mortar product. This includes tile adhesives, wall plasters, masonry mortars, and insulation binders. Automated and precise, it ensures consistency far superior to traditional on-site mixing.

The Step-by-Step Working Process of a Yishang Dry Mortar Mixing Plant

Step 1: Raw Material Receiving & Storage
The process begins with the intake of raw materials. Bulk materials like sand are delivered and stored in large steel silos. Cement and lime are typically stored in separate, airtight silos to prevent moisture absorption. Powdered additives are stored in smaller hoppers. Our plants are designed with robust material handling systems to minimize contamination and loss.

Step 2: Drying & Screening (Sand Processing Line)
A critical step for quality control. If the sand contains excessive moisture, it passes through a rotary dryer to achieve the required dryness. Subsequently, the dried sand is screened via a vibrating screen to remove oversized particles and ensure a consistent grain size distribution. Processed sand is then elevated to storage silos, ready for batching.

Step 3: Precise Automated Batching
This is the heart of the Dry Mortar Plant. Controlled by our advanced computerized control system, recipes are input based on the specific mortar type. The system automatically weighs each component—sand, cement, and additives—from their respective silos via precision screw conveyors and weighing hoppers. Accuracy down to the kilogram is guaranteed, ensuring every batch meets exact specifications.

Step 4: Efficient Mixing
The precisely batched materials are discharged into a high-efficiency ribbon mixer or a twin-shaft paddle mixer. Here, they are blended thoroughly until a perfectly homogeneous dry mixture is achieved. Our mixers are engineered for fast, gentle, yet complete mixing, preventing material degradation and ensuring all additives are evenly distributed.

Step 5: Packing & Dispatch
The finished dry mortar can be dispatched in two ways:

• Valve Bag Packing: For retail, the mixture is automatically fed into valve bag packers (e.g., 25kg or 50kg bags), which are then sealed, palletized, and ready for shipment.

• Bulk Loading: For large-scale projects, the product can be directly loaded into bulk tanker trucks or specialized containers via an aerodynamic conveying system, ready for site use.

Step 6: Dust Collection & Environmental Control
Throughout the entire process, our integrated pulse-jet dust collector system actively captures airborne dust at every transfer point. This not only ensures a clean working environment and protects worker health but also minimizes product loss and meets strict environmental standards.

Step 7: Centralized Intelligent Control
The entire operation is managed from a centralized PLC control room. Operators can monitor every stage, adjust formulas, track production data, and diagnose issues in real-time. This automation ensures high efficiency, repeatability, and minimal human error.

Why Choose a Dry Mortar Plant from Zhengzhou Yishang Machinery?

• High Productivity: From 10 to 100 tons per hour, scalable to your needs.

• Formula Flexibility: Quick changeover between different mortar recipes.

• Superior Consistency: Automated control guarantees batch-to-batch uniformity.

• Reduced Labor & Waste: Fully automated process cuts costs and improves profitability.

• Robust & Reliable Design: Built with high-quality components for continuous, low-maintenance operation.

At Zhengzhou Yishang Machinery, we don't just sell equipment; we provide complete Dry Mortar Production Line solutions, including design, manufacturing, installation, and commissioning. Our expertise ensures your plant is optimized for performance and return on investment.

Ready to build your dry mortar business with precision and efficiency? Contact Zhengzhou Yishang Machinery today for a customized solution!

About Zhengzhou Yishang Machinery Equipment Co., Ltd.:
We are a leading Chinese manufacturer specializing in dry mortar production plants, mixing equipment, and related conveying systems. With a focus on R&D and customer-centric engineering, we serve clients globally, helping them build profitable and sustainable construction material businesses.