Fully Automatic Dry Mortar/Tile Adhesive Production Line – Efficient & Reliable Solution

Introduction

A fully automatic dry mortar/tile adhesive production line is designed for high-efficiency, precision, and consistency in manufacturing dry mix products. This system ensures seamless operations from raw material storage and weighing to mixing and packaging, minimizing human intervention and maximizing productivity.

Key Components of the Automatic Production Line

1. Raw Material Storage & Feeding

The production line handles two types of raw materials:

• Main materials (e.g., sand, cement)

• Additives (chemical powders like cellulose, redispersible polymer powder)

Storage solutions include:

• Silos for bulk materials

• Big bags or small bags for additives

• Automatic feeding systems (screw conveyors, pneumatic conveying)

2. Precise Weighing System

Accurate weighing is critical for product quality. The system includes:

• Loss-in-weight feeders for continuous dosing

• Batch weighing scales for precise measurement

• High-precision sensors to ensure consistency

3. Material Lifting & Conveying

After weighing, materials are lifted to the mixer via:

• Bucket elevators (for vertical transport)

• Screw conveyors (for horizontal transport)
  Efficiency depends on selecting the right weighing and lifting equipment to minimize downtime.

4. High-Efficiency Mixing

The mixing stage determines product uniformity. Common mixer types:

• Twin-shaft paddle mixer (gravity-free mixer) – Ideal for homogeneous blending

• Single-shaft ploughshare mixer – Suitable for high-speed mixing with additives
  Both ensure fast mixing, no dead zones, and high output.

5. Fully Automatic Packaging System

The line includes automated packaging for efficiency:

• Automatic bag placing (self-opening bags)

• Automatic filling (controlled by weighing system)

• Automatic palletizing (stacking bags neatly)

• Automatic stretch wrapping (for secure transport)

Why Choose Our Production Line?

• Complete turnkey solution – From design to installation

• High automation – Reduces labor costs & human error

• Customizable configurations – Adaptable to different production needs

• Energy-efficient & durable – Ensures long-term reliability

Conclusion

An automatic dry mortar/tile adhesive production line enhances productivity, accuracy, and profitability. The key to efficiency lies in precise weighing, fast material lifting, and high-performance mixing.

Looking for a reliable supplier? We provide complete production line solutions tailored to your needs. Contact us today for a customized proposal!