Fully Automatic Tile Adhesive Making Machine: One-Button Operation from Raw Materials to Finished Product

The construction industry is increasingly adopting advanced automation technologies to improve efficiency and product consistency. A fully automatic tile adhesive making machine integrates smart storage, precise batching, mixing, packaging, palletizing, and stretch wrapping into a seamless production line. With one-touch operation, the entire process—from raw material feeding to final product stacking—runs autonomously, ensuring high productivity and minimal human intervention.

1. Automated Raw Material Storage

The production line begins with intelligent silos and storage bins for raw materials such as cement, sand, polymers, and additives. These storage units are equipped with:

• Level sensors to monitor inventory in real time.

• Moisture-proof and anti-caking designs to maintain material quality.

• Automated feeding systems to ensure continuous supply.

2. Precision Weighing of Main Ingredients

Key components like cement and sand are measured using high-accuracy load cells and screw conveyors. Features include:

• Batch weighing with ±0.5% tolerance for consistent mix ratios.

• Programmable logic controller (PLC) adjustments for different formulations.

3. Accurate Dosing of Chemical Additives

Specialized additives (e.g., cellulose ether, redispersible polymer powder) are dosed by:

• Micro-feeding systems with ±0.1% precision.

• Pneumatic or screw conveyors to prevent clogging and ensure smooth flow.

4. Closed Conveyance System

All weighed materials are transported via:

• Enclosed belt/screw conveyors (preventing dust pollution).

• Pneumatic conveying (for lightweight powders).

5. High-Efficiency Mixing Process

A dual-shaft paddle mixer or plowshare mixer ensures homogeneous blending in 3-5 minutes, with:

• No dead zones for uniform adhesive quality.

• Automatic discharge valves for fast material transfer.

6. Fully Automatic Packaging

The mixed adhesive is packed using:

• Valve bag or open-mouth bag filling machines (±0.2kg accuracy).

• Automatic sewing/sealing and date printing.

7. Robotic Palletizing & Stretch Wrapping

• Robotic arm or gantry palletizers stack bags in optimized patterns.

• Automatic stretch wrappers secure pallets for shipping.

8. One-Touch Intelligent Control

The entire system is managed by a centralized PLC + HMI interface, offering:

• Recipe storage & quick switching.

• Real-time production monitoring & fault alerts.

• Remote access for smart factory integration.

Conclusion

A fully automatic tile adhesive production line eliminates manual errors, enhances efficiency, and ensures product uniformity. By integrating automated batching, mixing, packing, and palletizing, manufacturers can achieve 24/7 operation with minimal supervision, making it an ideal solution for modern dry mortar plants.+8615137127837