Zhengzhou Yishang Machinery Equipment Co., Ltd.

Thermoplastic road marking paint production line

Industrial-Scale Manufacturing Solution for Premium White & Yellow Thermoplast Road Marking Paint

Road safety infrastructure requires consistent, high-quality thermoplastic road marking paint that delivers durability, reflectivity, and skid resistance. As global highway networks, urban roads, airports, and parking facilities expand, the demand for high-capacity, fully automated thermoplastic paint production equipment continues to grow substantially.

Zhengzhou Yishang Machinery introduces its High Capacity Fully Automatic Thermoplastic Road Marking Paint Plant Production Line with a capacity of 12-15 tons per hour — a complete Fully Automatic Thermoplastic Road Marking Paint Production Line specifically engineered for manufacturing premium white and yellow thermoplastic road marking materials at industrial scale. This fully automated production line integrates intelligent raw material handling, precision batching, high-speed heating mixing, cooling, crushing, sieving, automatic packaging, and dust collection into a seamless manufacturing system.

With a consistent output of 12-15 tons per hour (approximately 30,000-40,000 tons per year), our Thermoplastic Road Marking Paint Mixing Plant enables manufacturers to produce consistent, high-quality road marking materials that meet international standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476. The equipment is built for durability with wear-resistant components designed for 24/7 industrial operation.

Why Choose This Fully Automatic Thermoplastic Road Marking Paint Production Line?

Fully Automatic Thermoplastic Road Marking Paint Mixing Plant.jpg

Fully Automatic Thermoplastic Road Marking Paint Production Line.jpg

1. High Capacity – 12-15 Tons Per Hour

This Fully Automatic Thermoplastic Road Marking Paint Production Line is specifically designed for manufacturers requiring high-volume output:

ParameterValue
Hourly capacity12-15 tons
Annual output30,000-40,000 tons (based on 8,000 hours/year)
Batch size1,500-2,000 kg
Production cycle8-10 minutes per batch

2. Designed for White & Yellow Paint Production

The Thermoplastic Road Marking Paint Mixing Plant is specifically configured to produce both standard colors with precise formulations:

ProductKey PigmentPrimary Applications
White Thermoplastic PaintTitanium Dioxide (TiO₂)Lane dividers, edge lines, crosswalks, symbols, stop lines
Yellow Thermoplastic PaintChrome Yellow / Iron YellowNo-passing zones, caution areas, bus lanes, curbs, parking restrictions

Both colors meet international standards including BS EN 1871, BS EN 1436, AASHTO M249, and ASTM D476.

3. Complete Fully Automatic Production Workflow

Step 1: Raw Material Storage & Handling

  • 6-8 silos for resin, pigment (TiO₂ / chrome yellow), filler, glass beads

  • Automatic feeding systems with level sensors and dust collection

Step 2: Automatic Weighing & Batching

  • PLC-controlled weighing system with ±0.5% accuracy

  • Micro-dosing for pigments and additives

  • Recipe storage for multiple formulations (white/yellow)

Step 3: High-Speed Heating Mixing

  • Heavy-duty high-speed heating mixer

  • Temperature control up to 220°C for resin melting

  • Uniform dispersion of pigments, fillers, and glass beads

Step 4: Cooling & Solidification

  • Water-cooled conveyor belt with multiple cooling fans

  • Rapid temperature reduction for solid sheet formation

Step 5: Crushing & Pulverizing

  • Coarse crusher for initial size reduction

  • Fine pulverizer for powder processing (0-4mm particle size)

Step 6: Sieving & Classification

  • Vibrating sieve system for particle size control

Step 7: Automatic Packaging

  • Twin-auto valve bag packer (30-40 bags/minute)

  • 25kg/bag standard, ±0.2kg accuracy

Step 8: Dust Collection System

  • Pulse jet dust collectors at all dust points

  • Environmental compliance with material recovery

4. Advanced PLC & HMI Control System

The Fully Automatic Thermoplastic Road Marking Paint Production Line is equipped with a centralized PLC and HMI touchscreen system:

  • One-button start/stop – Entire process operates automatically

  • Multi-recipe storage – Quick changeover between white and yellow

  • Real-time production monitoring – Live data display

  • Automatic fault diagnostics – Instant alerts

  • Data logging – Complete production records

  • Remote access capability – Smart factory integration

5. High Output & Efficiency

ParameterValue
Production capacity12-15 tons/hour
Annual output30,000-40,000 tons
Workers requiredOnly 3-4 operators per shift
Power consumptionOptimized for energy efficiency

6. Environmental Protection

  • Fully enclosed production – From raw material intake to finished packaging

  • Pulse jet dust collectors – Captures particulate matter

  • Fume extraction – Removes volatiles from heating process

  • Low emissions – Meets international standards

Technical Specifications

ParameterSpecification
Hourly capacity12-15 tons
Annual output30,000-40,000 tons
Batch size1,500-2,000 kg
Production cycle8-10 minutes per batch
Mixer power75-90 kW
Total power260-340 kW
Workshop area600-900 m²
Operators3-4 per shift
Particle size0-4 mm (adjustable)
Heating temperature150-220°C
Weighing accuracy±0.5%
Packaging accuracy±0.2kg
Packaging speed30-40 bags/minute
Shipping volume4-5 × 40HQ containers

Main Components of the Thermoplastic Road Marking Paint Mixing Plant

ComponentDescription
Raw material silos6-8 units for resin, TiO₂, yellow pigment, CaCO₃, glass beads; level sensors
Automatic weighing systemPLC-controlled with ±0.5% accuracy
Screw conveyor & bucket elevatorDust-free material conveying
High-speed heating mixerHeavy-duty design, 150-220°C, wear-resistant lining
Cooling conveyorWater-cooled belt with multiple cooling fans
Coarse crusherFirst-stage size reduction
Fine pulverizerSecond-stage grinding to 0-4mm
Vibrating sieveParticle size classification
Twin-auto valve bag packer2 heads; 30-40 bags/min; ±0.2kg
Pulse dust collectorMulti-filter with material recovery
PLC control panelHMI touchscreen; remote access
Air compressorFor pneumatic system

Raw Materials Processed

MaterialFunctionTypical Proportion
C5/C9 Petroleum ResinBinder, adhesion15-25%
EVAFlexibility3-8%
Paraffin Wax / PE WaxFlowability2-5%
Titanium DioxideWhite pigment8-12%
Chrome YellowYellow pigment5-10%
Calcium CarbonateFiller40-55%
Glass Beads (coated)Retro-reflectivity18-30%
Anti-slip aggregateSkid resistance3-8%
UV stabilizerPrevents fading0.5-1%

End Product Specifications (BS EN 1436 Compliant)

ParameterWhite PaintYellow Paint
Luminance factor (β)≥75≥45
Softening point90-125°C90-125°C
Drying time≤3 minutes≤3 minutes
Glass bead content18-30%18-25%
Compressive strength≥12 MPa≥12 MPa
Skid resistance (BPN)≥50≥50

Key Features Summary

FeatureBenefit
12-15 tons/hour capacityHigh-volume production for large projects
PLC fully automatic controlOne-button operation; 3-4 operators only
±0.5% weighing accuracyConsistent product quality
Twin-auto packer (30-40 bags/min)High-speed packaging; no bottleneck
Two-stage size reductionPrecise 0-4mm particle control
Dual-color capabilityQuick changeover white ↔ yellow
Pulse dust collectionClean, environmentally compliant
CE/ISO certificationAvailable upon request

Applications

End ProductApplication Areas
White Thermoplastic PaintHighways, urban roads, crosswalks, stop lines, airports, parking lots
Yellow Thermoplastic PaintNo-passing zones, bus lanes, caution areas, curbs

Why Zhengzhou Yishang Machinery?

  • High Capacity Focus – 12-15 tons/hour specifically designed for industrial-scale production

  • Fully Automatic – Advanced PLC control with remote access

  • Turnkey Solutions – Complete plant design, supply, installation, training

  • Formula Support – Basic white and yellow paint formulations provided

  • Global Export Experience – CE-certified equipment worldwide

  • Factory Direct – Competitive pricing

  • After-Sales Service – Engineers available overseas

  • One-Year Warranty – Core components covered

Contact us for a customized quotation!

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]

Please inform us of your target capacity and color requirements (white, yellow, or both). Our engineering team will design the optimal Fully Automatic Thermoplastic Road Marking Paint Production Line for your specific needs.


Whatsapp:++8615137127837

WechatID:+8615137127837

Email:[email protected]

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