Fully Automatic Thermoplastic Road Marking Paint Production Line with Robot Palletizer and Automatic Bagging System

From Raw Material to Stacked Pallets – Fully Automated. No Manual Handling.

Eliminate labor bottlenecks in packaging and palletizing. This Fully Automatic Thermoplastic Road Marking Paint Mixing Plant integrates a Robot Palletizer and Automatic Bagging System into a seamless production line – from silo to finished pallet.

Capacity: 8-12 tons/hour | Colors: White & Yellow | Standards: BS EN 1436, AASHTO M249

Why Automation Matters in Packaging

Manual bagging and palletizing are labor-intensive, error-prone, and risky for worker safety. This fully automatic system handles every step – weighing, filling, sealing, and stacking – with robotic precision. Just 2-3 operators per shift monitor the entire line-
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How the System Works

Step 1: Raw Material Batching
PLC-controlled weighing with ±0.5% accuracy. Pigments (TiO₂ for white, chrome yellow), glass beads, resin, and fillers are precisely dosed-

Step 2: Heating Mixing
High-speed heating mixer reaches 150-220°C for uniform dispersion. Consistent softening point (90-125°C) every batch.

Step 3: Cooling & Crushing
Water-cooled conveyor solidifies the melt. Two-stage crushing delivers 0-4mm powder for application-ready paint.

Step 4: Automatic Bagging System
Twin-auto packer fills 25kg bags at 30-40 bags/minute. Accuracy: ±0.2kg. No manual bag handling. Automatic sewing and date printing included.

Step 5: Robot Palletizer
6-axis robotic arm stacks bags onto pallets at 15-20 bags/minute. Payload: up to 50kg. Stack height: up to 1800mm. Automatic layer padding dispenser included-.

Step 6: Dust Collection
Pulse jet collectors capture particulate at all dust points. Zero VOC emissions – 100% solids formulation.

Key Features

• Fully automatic – One operator can manage the entire line via HMI touchscreen

• Robot Palletizer – Eliminates manual lifting. Reduces 2-3 workers per shift

• Automatic Bagging System – 30-40 bags/min continuous operation. No downtime for bag changes

• ±0.5% weighing accuracy – Passes BS EN 1436 luminance tests every batch (white ≥75, yellow ≥45)

• Quick color changeover – Switch white ↔ yellow in under 30 minutes via recipe selection-
  

• Twin-auto packer – Two independent heads. One can be serviced while the other runs

End Products

Meets BS EN 1871, BS EN 1436, AASHTO M249 standards.

Applications

• Highways & expressways

• Urban roads & crosswalks

• Airport runways & taxiways

• Parking lots & warehouses

Turnkey Package Includes

• Free plant layout design – customized for your workshop

• All equipment – silos, conveyors, heating mixer, crusher, twin-auto packer, robot palletizer, dust collector, PLC panel

• On-site installation & commissioning – Yishang engineers at your facility
  

• Operator training – PLC, HMI, robot palletizer programming, maintenance

• White & yellow formulations – BS EN 1436 compliant

• Spare parts kit – first year essentials

• 1-year warranty – all core components

• Lifetime remote support

Why Yishang?

📞 Tel/WhatsApp/WeChat: +86 15137127837
🌐 Web: www.drymortarmachinery.com
✉ Email: [email protected]

Tell us your target capacity. We'll design your Fully Automatic Thermoplastic Road Marking Paint Mixing Plant – complete with Robot Palletizer and Automatic Bagging System.